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Sep. 17, 2023
The role of screws and flat washers and types of solutions
Screws & flat washers are parts that act as flat washers between screws and nuts, providing additional sealing and vibration damping to prevent loosening and leakage. Types of screw and flat washers include flat washers, spring washers, and cut washers. Among them, the spring washers and cutting washers have compression elasticity, which can maintain the pressurized state after the screws are tightened, reducing the occurrence of loosening and vibration.
The correct use of screws and flat washers solution
1. Select the appropriate screws and flat washers: should be based on the screws and joint surface of the material, the use of the environment (such as temperature, vibration, pressure, etc.), and fastening force requirements and other factors, select the appropriate screws and flat washers.
2. Check whether the screws and flat washers are intact or not: before use, the screws and flat washers should be checked whether they are broken, deformed, or loose, and should be replaced in time if there is any problem.
3. Clean the jointing surface: Before installing the screws and flat washers, the jointing surface should be cleaned and free of oil to ensure the sealing effect of the screws and flat washers.
4. correctly install the screws and flat washers: installation should be the first screws and flat washers to the contact surface of the screw rod or nut, and then aligned with the other contact surface, and then begin to tighten the screws.
5. Determine the tightening force: should be based on design regulations or experience to determine the tightening force of the screws, too tight or too loose will affect the screws of the connection effect and safety.
6. Uniform distribution of force: the fastening screws, should be taken in the alternate diagonal direction of the alternating fastening, to evenly distribute the force, to avoid excessive tightening in a single direction resulting in screws and washers deformation.
7. Check whether the connection is solid: After the installation is completed, the tightness of the screws and the connection effect should be carefully checked to ensure that the screws and washers are tight and well-sealed.
Avoid misuse of screws and flat washers common problem solution
1. Do not reuse screws and flat washers as their failure may result in loosening or failure of bolts, connections, or equipment.
2. Do not use more than one screw and flat washer at the same time, which may result in uneven tightening force or severe washer plugging.
3. Do not use inappropriate Screw Flat Washers in environments that do not permit their use, such as high temperature or chemically corrosive environments.
4. Washers must not be excessively compressed or deformed as this will reduce the height and quality of the threaded connection.
5. if problems such as looseness or leakage occur, check the tightness of the screw gasket and replace damaged or failed gaskets.
Summarize
Correct use of screws and flat washers can improve the reliability and safety of screw connections. Appropriate screw washers should be selected according to the need to comply with the correct installation steps and tightening force requirements, and pay attention to the solution of common problems.
If you are looking for high-quality fastener screws & all kinds of spring washers or technical support for structural design, please contact me. Thanks.
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